Glossary entry

English term or phrase:

the drill bottoms and burns

English answer:

the drill rubs against the surface and the friction causes it to burn

Added to glossary by Alaa Zeineldine
Dec 17, 2004 08:52
19 yrs ago
English term

the drill bottoms and burns

English Tech/Engineering Mechanics / Mech Engineering twist drills
What does "bottoming" mean in this phrase. Here is the full context:

If the clearance angle is too large, the cutting edges of the drill may break off; if too small, the drill “bottoms” and burns out.

Thanks

Discussion

Non-ProZ.com Dec 17, 2004:
Dusty Great! My mind went first to the drill motor burning because of some type of overload, which still could be possible here because of the friction. But since my subject is metal drilling, it is the welding effect that the burning refers to here as you have explained. Just to make sure I understood you, the worst case you mention (clearance angle = 0) actually means that the bit is not conical anymore. If you answer yes, I will not need a sketch:)
Non-ProZ.com Dec 17, 2004:
Could it be that the drill in this case collects chips/filings?

Responses

+1
20 mins
Selected

See explanation below...

The back slopes of the 'conical' drill bit should in fact fall away from the cutting edge (this is the 'clearance angle'); if this angle is not enough (or worse, is zero!), instead of just the cutting edge biting into the metal, the whole conical tip of the drill comes into contact with the work piece; so instead of cuttting, it rubs, the friction causes heat, and the drill will burn (really more like melting!)

If you need any more explanation, please feel free to e-mail me privately, and I can send you a sketch...

We say "bottoms" because the drill is rubbing against the bottom of the hole it is making

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Note added at 2 hrs 24 mins (2004-12-17 11:16:08 GMT)
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Regarding your added, note, I think you\'ve NEARLY understood :-)

The clearance angle is NOT the \'point angle\' --- i.e. the angle that makes it conical; that is not what is involved here.

The clearance angle is the slope backwards behind the cutting edge (on ordinary twist drills, there are usually 2 cutting edges) --- although the tip LOOKS as if it is conical, if you examine it more closely, you will see that the metal behind the cutting edge actually slopes down away from it; it\'s like a razor: after the cutting edge has cut into the metal, there needs to be a small space [= clearance] for the cut-off metal shavings to move away (and then up the flutes...)

It\'s this angle that makes it tricky if you have to re-sharpen drills by hand!

Peer comment(s):

agree Java Cafe : Nice!
5 mins
Thanks, J/C!
Something went wrong...
4 KudoZ points awarded for this answer. Comment: "Sharp and shiny as always. Thanks Dusty!"
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